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Ball probe

A rigidly mountable nozzle calibration probe using bearing balls. Accuracy is no worse than the linear rail probe.

Two versions for 12.7mm and 10mm balls available.

Preview

BOM

  • 2x steel ball, 10.0 or 12.7 mm
  • a ~20mm piece of 0.1mmx6mm springsteel, ripped mine out of 1m tape measure.
  • 3x 9mm x 3mm steel rod
  • 1x 6mm x 3mm screw for adjustment
  • 60mm 2020 extrusion for mounting.
  • mounting hardware to attach it to your printer.
  • some ~1000 grit sandpaper.

Assembly

  • Clean up the springsteel insertion slot, it should go through but have some resistance. If too loose can fix up with glue later.
  • Cut the springsteel to size, it will be slightly curved, polish the outside of the curve - it will be touching the bottom ball
  • Solder one wire to the polished side of springsteel
  • Strip about 1cm of the other wire, fold onto itslef
  • Insert the folded wire in the side hole, push down the first ball - the wire should be press fixed in place.
  • Insert the springsteel into it's slot, curving up, it should clear the bottom ball.
  • Insert the rods
  • Push down the second ball, it should be loose between the rods and be held in by the small bumps at the top
  • Make sure the top ball is moving down when pressed and rebounces back
  • Tighten the adjustment screw to remove as much slack as possible. Some slack is fine.

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