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Low profile Ball probe

A rigidly mountable nozzle calibration probe using 6mm bearing balls.

Preview

BOM

  • 2x steel ball, 6mm
  • a ~15mm piece of 0.1mmx3mm springsteel, ripped mine out of 1m tape measure.
  • mounting hardware to attach it to your printer.
  • some ~1000 grit sandpaper.

Assembly

  • Cut the springsteel to size, it will be slightly curved, polish the outside of the curve - it will be touching the bottom ball
  • Solder one wire to the polished side of springsteel
  • Strip about 1cm of the other wire, fold onto itslef
  • Insert the folded wire in the side hole, push down the first ball - the wire should be press fixed in place.
  • Insert the springsteel into it's slot, curving up, it should clear the bottom ball.
  • Make sure the top ball is moving down when pressed and rebounces back
  • Add some grease on the top ball