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Playwright CI Tests Failing: Port Config, Crypto Init, and Performance Issues #322

@RelativeSure

Description

@RelativeSure

Problem Summary

The Playwright and Lighthouse CI workflows are failing with timeout errors. After comprehensive investigation using parallel agents, we've identified multiple root causes and optimizations.

What We Tried

✅ Completed: Docker Compose Migration (PR #314)

  • Goal: Replace manual process management (PID files, kill commands) with Docker Compose
  • Result: Workflow simplified from 368 lines → 147 lines (61% reduction)
  • Commits:
    • 02bb93a Fix Playwright and Lighthouse CI workflows using Docker Compose
    • ec68889 Fix Playwright config to reuse existing server from docker-compose
    • ee98991 Add VITE_API_URL to docker compose steps for frontend build
    • e40c888 Optimize Playwright test performance (workers 1→2, retries 2→1, Docker Buildx)

❌ Current Status: Tests Still Timing Out

Despite the improvements, tests fail with 30s timeouts:

Error: locator.click: Test timeout of 30000ms exceeded.
Call log:
  - waiting for getByRole('button', { name: 'Need an account? Register' })

Affected tests: 10/20 tests fail (auth registration, import/export, notes CRUD)


Root Causes Identified

🔴 Issue #1: Port Configuration Mismatch

Files involved:

  • frontend/Dockerfile:44 - Sets ENV PORT=80
  • docker-compose.yml:67,69 - Port mapping and environment override
  • .github/workflows/frontend-playwright.yml:59 - Sets FRONTEND_PORT: 3000

The problem:

# Workflow sets FRONTEND_PORT=3000
env:
  FRONTEND_PORT: 3000

# This makes docker-compose create:
ports:
  - "3000:3000"  # Host 3000 → Container 3000

environment:
  PORT: 3000  # Container env PORT=3000

# But Dockerfile default is:
ENV PORT=80  # May not be overridden correctly

# Result: Caddy may listen on port 80 while docker maps 3000:3000
# Healthcheck fails → `docker compose up --wait` times out

Port flow confusion:

Dockerfile: PORT=80 → Caddy listens :80
docker-compose env: PORT=3000 → Should override to :3000
Port mapping: 3000:3000 → Host 3000 → Container 3000
Healthcheck: curl localhost:${PORT}/health → Uses $PORT

IF PORT override works: ✅ Caddy on :3000, mapping works
IF PORT override fails: ❌ Caddy on :80, healthcheck on :3000 → timeout

Evidence: Workflow stuck at "Start services with Docker Compose" step


🔴 Issue #2: window.__PLAYWRIGHT_CRYPTO_READY Never Set

File: frontend/e2e/import-export.spec.ts:227

The problem:

// Line 40: Dynamic import fails in production build
import('/src/services/cryptoService.ts').then((module) => {
  // ... mocking code ...
  window.__PLAYWRIGHT_CRYPTO_READY = true  // Never reached
})

// Line 227: Waits forever
await page.waitForFunction(() => !!(window as any).__PLAYWRIGHT_CRYPTO_READY)

Why it fails:

  • Production build bundles source files to /assets/js/crypto-core-[hash].js
  • Path /src/services/cryptoService.ts doesn't exist in built app
  • Dynamic import silently fails (no .catch())
  • Flag never set to true → test times out after 30s

Environment comparison:

Environment Server Path Resolution Result
Dev (pnpm run dev) Vite dev server /src/*.ts works ✅ Import succeeds
Docker Compose (preview) Static build Only /assets/*.js exists ❌ Import fails
CI Static build Only /assets/*.js exists ❌ Import fails

🔴 Issue #3: Libsodium WASM Initialization Race Condition

File: frontend/src/services/cryptoService.ts

The problem:

// Register button calls:
await cryptoService.initSodium()  // Dynamic import of libsodium-wrappers
await cryptoService.generateSalt()
await cryptoService.deriveKeyFromPassword()

// In Docker/CI, WASM loading is slower:
// → Button stuck in "Processing..." state
// → Test timeout after 30s waiting for button to become enabled

Root cause: Asynchronous WASM library loading takes longer in containerized environments (no .catch() error handling, no timeout fallback)


🟡 Issue #4: React.StrictMode Causing Double Renders

File: frontend/src/main.tsx:37-39

ReactDOM.createRoot(rootElement).render(
  <React.StrictMode>  // Intentionally double-invokes effects in dev
    <App />
  </React.StrictMode>
)

Impact:

  • useEffect hooks run twice (e.g., initializeApp() in LeafLockApp.tsx:260)
  • Race conditions in state updates
  • API calls duplicated
  • Compounds timing issues in tests

Note: StrictMode is React best practice for development but adds instability to E2E tests


🟡 Issue #5: Potential Infinite useEffect Loop

File: frontend/src/features/app/hooks/useNotes.tsx:136-140

useEffect(() => {
  if (notes.length > 0 && !selectedNote) {
    setSelectedNote(notes[0])  // Triggers re-render
  }
}, [notes, selectedNote])  // notes array reference changes → re-runs

Risk: If setSelectedNote triggers a re-render that modifies notes array, this creates a loop. Combined with StrictMode, this can cause rapid cascading re-renders.


🟢 Issue #6: Sequential Job Execution (Performance)

File: .github/workflows/frontend-playwright.yml:85

lighthouse:
  needs: playwright  # ← Forces sequential execution

Current timing (sequential):

Playwright job: ~2.5-3 min
  ↓ (waits)
Lighthouse job: ~2-2.5 min
Total: ~5 min

Optimized timing (parallel):

Playwright job: ~2.5-3 min
Lighthouse job: ~2-2.5 min (simultaneous)
Total: ~3 min (45% faster)

No technical dependency exists - both jobs:

  • Spin up independent Docker Compose stacks
  • Have separate environment variables
  • Don't share artifacts
  • Have independent cleanup steps

Proposed Fixes

✅ Fix #1: Simplify Port Configuration

File: .github/workflows/frontend-playwright.yml:59

Remove:

FRONTEND_PORT: 3000  # DELETE THIS LINE

Reason: Use default config → Caddy listens on :80, host maps 3000:80

Impact: Eliminates environment variable override complexity


✅ Fix #2: Remove Broken Crypto Flag Wait

File: frontend/e2e/import-export.spec.ts

Remove:

  • Lines 31-73: Broken addInitScript with dynamic import
  • Line 227: Infinite wait for __PLAYWRIGHT_CRYPTO_READY

Reason:

  • Dynamic import fails in production build
  • Test already mocks all API endpoints via page.route()
  • Explicit UI element waits (e.g., await page.getByLabel('Email')) are sufficient

Impact: Removes 30s timeout, test proceeds with existing mocks


✅ Fix #3: Disable React.StrictMode in Tests

File: frontend/src/main.tsx:36-40

Change:

const isTest = window.location.search.includes('playwright')

const root = ReactDOM.createRoot(rootElement)
if (isTest) {
  root.render(<App />)
} else {
  root.render(
    <React.StrictMode>
      <App />
    </React.StrictMode>
  )
}

Reason: Eliminate double-renders and race conditions in test environment

Impact: More stable test execution without affecting production


✅ Fix #4: Increase Playwright Timeout for CI

File: frontend/playwright.config.ts:14

Change:

timeout: process.env.CI ? 60_000 : 30_000, // 30s → 60s for CI

Reason: Docker environments are slower than local dev

Impact: Gives async operations more time to complete


✅ Fix #5: Fix useNotes Effect Dependency

File: frontend/src/features/app/hooks/useNotes.tsx:138

Change:

}, [notes.length, selectedNote, loading])  // Use notes.length instead of notes

Reason: Prevent cascading re-renders from array reference changes

Impact: More stable component behavior


✅ Fix #6: Enable Parallel Job Execution

File: .github/workflows/frontend-playwright.yml:85

Remove:

needs: playwright  # DELETE THIS LINE

Reason: Jobs are independent and can run simultaneously

Impact: 45% faster CI (5min → 3min)


Implementation Plan

  1. ✅ Create this GitHub issue (documenting investigation)
  2. Remove job dependency (parallel execution)
  3. Fix port configuration
  4. Fix crypto ready flag
  5. Disable StrictMode in tests
  6. Increase timeout
  7. Fix useNotes hook
  8. Commit and push
  9. Monitor workflow run

Expected Outcome

  • ✅ Playwright tests pass within 60s timeout
  • ✅ Lighthouse tests pass
  • ✅ Total workflow time: ~3 minutes (down from ~5 minutes)
  • ✅ No test flakiness from re-renders or race conditions

Investigation Methodology

Used 4 parallel agents to investigate simultaneously:

  1. Workflow structure analysis → Identified sequential execution issue
  2. Root cause analysis → Found crypto init and re-render issues
  3. Port configuration analysis → Discovered Caddy port mismatch
  4. Crypto initialization analysis → Located broken dynamic import

Total investigation time: ~15 minutes with parallel agents vs ~60 minutes sequential


Related Files

Workflow:

  • .github/workflows/frontend-playwright.yml

Frontend:

  • frontend/playwright.config.ts
  • frontend/src/main.tsx
  • frontend/src/features/app/hooks/useNotes.tsx
  • frontend/e2e/import-export.spec.ts

Docker:

  • frontend/Dockerfile
  • docker-compose.yml

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